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CONFIDENTIAL Packaging Concepts Inc. Material Specification p.1 of 4 ═══════════════════════════════════════════════════════════════ PRODUCT DESCRIPTION SPECIFICATION NO. Microwave Natural Kraft Tube Bags B4005B-MNP ─────────────────────────────────────────────────────────────── CUSTOMER DATE: 1/9/10 Chili Pop SUPERCEDES: NEW ─────────────────────────────────────────────────────────────── USE: Microwave Natural Kraft Tube Popcorn Bags ─────────────────────────────────────────────────────────────
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    CONFIDENTIAL Packaging Concepts Inc.Material Specification  p.1 of 4 ═══════════════════════════════════════════════════════════════  PRODUCT DESCRIPTION SPECIFICATION NO.Microwave Natural Kraft Tube Bags B4005B-MNP ───────────────────────────────────────────────────────────────  CUSTOMER DATE: 1/9/10Chili Pop SUPERCEDES: NEW ───────────────────────────────────────────────────────────────  USE: Microwave Natural Kraft Tube Popcorn Bags ──────────────────────────────────────────────────────────────   I. SCOPEThis Packaging Material Specification covers therequirements for Printed and Microwave Tube Bags. ThePrinting, Tubing and Packaging under this Documentmust comply with the particulars outlined in thisdocument of this specification. All materials used andthe finished product must meet the requirements of allapplicable food laws and shall be free from defects whichwill prevent the material from serving it’s intendedfunction.II. MaterialsA.   Outer Sheet20.5# Natural KraftGrease ResistantB.   Inner Sheet21# Natural Kraft GreaseproofC.   Susceptor 48ga Metallize PolyesterOptical Density 0.25 + 0.03(Tobias)Vacuum Metallized aluminum one sideD.   Adhesives: LaminatingLamination Adhesive approved PB102Heat Seal PVA approved N32-084ASide Seam Adhesive approved N33-9199Cold Seal Adhesive approved 1493-1SMeets composition requirements of FDA regulation21 CFR 175.105 “Adhesives” and conforms to 21 CFR 176.170   B4005B-MNP CONFIDENTIAL   Page 2III. Web Configuration1.   Repeat Length: 11.31” + 1/16”2.   Cut-off: 1/4” below eyespot3.   Bottom and Top Heat SealA. Top- 1” + 1/16”B. Bottom- 3/4” + 1/16”4. Gusset Heat Seal(2 per imp) 3-1/2” x 5/8” + 1/16”5. Susceptor SizeA. Cross Direction 5.25” + 1/8”B. Machine Direction 6.50” + 1/8”C. Placement: Center on bag face + 1/4” up/down and 1/8”from side to sideD. Optical Density 0.25 + 0.03 (Tobias)6. Bag Dimensions: 5-1/2” x 4” x 11.31” IV. General RequirementsA. PrintingAll printing to match art approved by customer and PCIto result in printed dimension corresponding to keylinedimensions minus shrink factor. Print must be clean Inks No off odors should emit from the inks duringmicrowave heating. Inks will have adequate grease andheat resistance such that no ink will be transferredto the microwave open floor during cooking or to theseal bars during sealing. VI. LAMINATED WEB PROPERTIES   A.   LaminationLamination will be sufficient to produce 85% fiber tear between alllaminations at room temperature. Susceptor to greaseprooflamination must remain intact over at least 75% of the susceptorarea after one popping cycle. Susceptor (Metal) to outer sheetlaminations must be adhered over at least 75% of the susceptor areapopping. Paper to paper lamination must remain intact over atleast 85% of the surface after full popping cycle.   B4005B-MNP CONFIDENTIAL   Page 3 -   No more than 3/8” border of missing glue is allowedAround top, bottom and sides of susceptor. -   Lamination must extend to within 1/16” from edge of web oneyemark side and within 1/8” from edge of instruction side ofweb.B.   Heat Seal adhesiveHeat seal adhesive will produce a continuous heat seal whensealed on proper equipment. No odor shouldemit from heat seal adhesive during popping. Heat Sealadhesive print should be uniformly applied acrossentire pattern area. Web will unwind freely fromrolls with no blocking occurring between web layers.C.   Gusset Adhesive- Front side gusset heat seal adhesive + 1/8”- Bottom of back side heat seal adhesive + 1/8D.   Top & Bottom Inside PVA heat seal1.   Heat Seal:2.   Location: 1/4” up from bottom of eyespot & 1-1/4” down frombottom of eyespot.3.   Edge placement: Heat seal should not exceed 1/16” fromeyemark side of web and 1/8” from instruction side of web.4.   Heat Seal triangles: + ¼” from bag folds E . Moisture (finished laminate)Min: 5.0 Target:5.5 Max:6.5F. Adhesive Basis Weight1. Inside PVA (Critical) 5.00#/rm + 1#2. Gusset PVA 5.00#/rm + 1# VII. Packaging & Palletizing: - 1,100 bags per case, each case labeled with information ofproduction- Heat Treated Pallets (40” x 48” pallet)- 20’ Container 6 high pallets: 40’ container 7 highpallets- Cardboard on pallet and cornerboards.- Entire pallet will be tightly stretch wrapped
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