PTS 15.20.03

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  © 2016 PETROLIAM NASIONAL BERHAD (PETRONAS)  All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner. PETRONAS Technical Standards are Company’s internal standards and meant for authorized users only.   PETRONAS TECHNICAL STANDARD Protective Coatings and Linings   PTS 15.20.03 February 2016      PROTECTIVE COATINGS AND LININGS   PTS 15.20.03 February 2016 Page 2 of 111 FOREWORD PETRONAS Technical Standards (PTS) has been developed based on the accumulated knowledge, experience and best practises of the PETRONAS group supplementing National and International standards where appropriate. The key objective of PTS is to ensure standard technical practice across the PETRONAS group. Compliance to PTS is compulsory for PETRONAS-operated facilities and Joint Ventures (JVs) where PETRONAS has more than fifty percent (50%) shareholding and/or operational control, and includes all phases of work activities. Contractors/ Manufacturers/ Suppliers who use PTS are solely responsible in ensuring the quality of work, goods and services meet the required design and engineering standards. In the case where specific requirements are not covered in the PTS, it is the responsibility of the Contractors/ Manufacturers/ Suppliers to propose other proven or internationally established standards or practices of the same level of quality and integrity as reflected in the PTS. In issuing and making the PTS available, PETRONAS is not making any warranty on the accuracy or completeness of the information contained in PTS. The Contractors/ Manufacturers/ Suppliers shall ensure accuracy and completeness of the PTS used for the intended design and engineering requirement and shall inform the Owner for any conflicting requirement with other international codes and technical standards before start of any work. PETRONAS is the sole copyright holder of PTS. No part of this document may be reproduced, stored, in a retrieval system or transmitted in any form or by any means (electronic, mechanical, recording or otherwise) or be disclosed by users to any company or person whomsoever, without the prior written consent of PETRONAS. The PTS shall be used exclusively for the authorised purpose. The users shall arrange for PTS to be kept in safe custody and shall ensure its secrecy is maintained and provide satisfactory information to PETRONAS that this requirement is met.    PROTECTIVE COATINGS AND LININGS   PTS 15.20.03 February 2016 Page 3 of 111 ANNOUNCEMENT Please be informed that the entire PTS inventory is currently undergoing transformation exercise from 2013  –  2015 which includes revision to numbering system, format and content. As part of this change, the PTS numbering system has been revised to 6-digit numbers and drawings, forms and requisition to 7-digit numbers. All newly revised PTS will adopt this new numbering system, and where required make reference to other PTS in its revised numbering to ensure consistency. Users are requested to refer PTS 00.01.01 (Index to PTS) for mapping between old and revised PTS numbers for clarity. For further inquiries, contact PTS administrator at ptshelpdesk@petronas.com.my     PROTECTIVE COATINGS AND LININGS   PTS 15.20.03 February 2016 Page 4 of 111 Table of Contents   1.0   INTRODUCTION .......................................................................................................... 7  SCOPE .................................................................................................................................. 7 GLOSSARY OF TERM ............................................................................................................ 7 1.3 SUMMARY OF CHANGES ................................................................................................... 11 2.0   WARRANTY .............................................................................................................. 12  GENERAL ............................................................................................................................ 12 3.0   COATING AND COATING SYSTEMS ............................................................................ 14  COATING SYSTEMS SELECTION .......................................................................................... 14 NEW CONSTRUCTION COATING SPECIFICATIONS ............................................................. 15 MAINTENANCE COATING SPECIFICATIONS ....................................................................... 21 COATING SYSTEM PRODUCT APPROVAL REQUIREMENT .................................................. 25 PRODUCT QA/QC REPORT ................................................................................................. 25 COATING QUALITY CONTROL BATCH CERTIFICATE ........................................................... 25 4.0   COATING CONTRACTORS RESPONSIBILITIES .............................................................. 27  GENERAL ............................................................................................................................ 27 HSE ..................................................................................................................................... 27 HAZARDOUS COATING COMPONENTS .............................................................................. 28 PERSONNEL ........................................................................................................................ 28 PROTECTION OF EQUIPMENT AND STRUCTURAL MEMBERS ........................................... 28 BLASTING AND SPRAYING EQUIPMENT............................................................................. 29 ACCESS ............................................................................................................................... 29 HANDLING OF COATED PARTS/COMPONENTS ................................................................. 29 STORAGE PROTECTION ...................................................................................................... 30 SHELF-LIFE .......................................................................................................................... 30 5.0   SURFACE PREPARATION ........................................................................................... 31  SURFACE PROFILE .............................................................................................................. 31 GRADES OF SURFACE FINISH ............................................................................................. 32 SURFACE PREPARATION BY HAND AND POWER TOOL CLEANING .................................... 32 SURFACE PREPARATION METHOD- STAINLESS STEEL, GALVANIZED STEEL, NICKEL ALLOY AND NON-FERROUS ALLOY ............................................................................................................ 33 6.0   APPLICATION ........................................................................................................... 34  PRE-APPLICATION PROCEDURES ....................................................................................... 34
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