Sajjad ali cv

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• Preparation, review & monitoring of various welding related documents like shop weld plan, weld map, welding instructions, procedures, weld repair procedure. • Maintain welder continuity record and skill matrix for each welder • Responsible for Welder’s training, inspection before welding, during welding & after welding • Visual inspection as per EN -970 & acceptance standard as per ISO 5817 class B • Verification against documentation and markings of correctness of parent material • Verification that dimensions fit up and weld preparation are in accordance with the engineering drawings. Visual inspection and dimensional check of completed weld metal against specification requirements and drawings • In process surveillance and control for storage and handling of Welding Consumables. Welding process development and production mock up trial. • Preparation of welder qualification certificates. • Welding equipment and accessories control. • Responsible for HSE implementation & control for entire weld shop and functionally reporting to Site
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  • 1. Curriculum Vitae Sajjad Ali Mobile: 00 966 546254747 E-mail: sajjad.ali2592@gmail.com; Sajjad.raza92@yahoo.com QA/QC Welding / Mechanical Inspector, 9 Years of Experience with CSWIP 3.1 PT, MT, VT, UDMT, RPLT (ASNT –TC-1A Level-II) Objective A Creative Welding/Mechanical Professional with Integrity and Leadership qualities looking for challengingrole inHeavyFabrication,Oil &Gas industries. Technical Skills  CertificationScheme forWeldingInspectionPersonal CSWIP3.1 WELDING INSPECTOR  Knowledgeof international codes&standardslike ASMECodes,API.  Developedproceduresof qualitycontrol,InspectionandTestplan,andWeldmapplan.  Welder’s training and qualification WPS, PQR, and WPQ, Lab Witness as per ASME codes and standards.  Inspection of welds before, during and after welding Surveillances. Conduct internal and external plannedandunplannedinspectiononprocessequipments.  Macro inspectionof severalkindof mechanical failurestudy.  WitnessingweldFit-up,monitoringduringwelding,hardnesscheck.  WitnessHydrotest,dimensional inspection,andsurface preparation.  Capable todo Inspectiononweldedjointsusing interpretation of NDEmethodslike RT,PT,MT & UT Core Competences Inter personal and communication skill. Ability to work in team with diverse background. Strong commitment to Quality. Determination, Dedication and Discipline. Willingness to learn and adapt to new Opportunities and Challenges. Competitive and Goal oriented approach towards work coupled with a sense of responsibility. Professional Experience Summary  Preparation, review & monitoring of various welding related documents like shop weld plan, weld map, weldinginstructions,procedures,weldrepairprocedure.  Maintainweldercontinuityrecordandskill matrix foreachwelder  Responsible forWelder’straining,inspectionbeforewelding,duringwelding&afterwelding  Visual inspectionasperEN -970 & acceptance standardas per ISO5817 class B  Verification againstdocumentationandmarkingsof correctnessof parentmaterial  Verification that dimensions fit up and weld preparation are in accordance with the engineering drawings. Visual inspection and dimensional check of completed weld metal against specification requirementsanddrawings. Page 1 of 5
  • 2.  Surveillance during welding to verify compliance with specified procedure including any pre heat, inter pass temperature control andpostheatrequirements.  Establishing that a procedure is available, has been approved as required by the appropriate authority and isbeingemployedinproduction.  Witnessing the preparation of test piece and destructive tests, and verifying compliance with appropriate standardsandspecifications.  Verification that adequate and valid welder approvals are available and that only approved welder as required are usedinproduction.  Identify,Analysisandtake corrective actionof weldingrelatedproblemsandkeepthe trackonrecord.  Supervisionandcontrol of weldingconsumables.  Weldingprocesscontrol asperapprovedWPS.  In process surveillance and control for storage and handling of Welding Consumables. Welding process developmentandproductionmockuptrial.  Preparationof welderqualificationcertificates.  Weldingequipmentandaccessoriescontrol.  Responsible forHSEimplementation&control forentire weldshopandfunctionallyreportingtoSite. Al Zamil Metal WorksFactoryin Jeddah; (Aug2014 till date) Presently workingas a”QC WELDINGINSPECTOR” INAL ZAMIL METAL WORKS FACTORY in Jeddah Saudi Arabia AZMWF iswell knowninSaudi Arabia forthe design,supplyandmanufacture of steelproducts including:pressurevesselsandassociatedpiping;steelstructures,steel sheds,platforms,pipe racks and steel bridges;processpipingandpowerpiping;storage tanks(shopfabricatedandfield erected);flare stacksandchimneys,silos,ducts,chutes,Binsandtowers.The companyisalsoengaged inrefineriesandotherrelatedindustries. MajorClients; AramcoOverseasCompanyB.V.&SumitomoChemical Co.Ltd Hyundai HeavyIndustriesCo.Ltd. PetrofacOverseasCompany Gs Engineering&Construction Al TOUKHI Co.For.Industry,Trading&contracting YANPET YANBOUSTEEL COMPANY NON-FERROUSENGINEERINGCONSTRUCTION CO.LTD (NFCKSA) Bemco AL SAIF Saudi ElectricityCompany Keys Responsibilities:  Verificationof materialsincompliance withMaterial specification.  Checkingdimensionsof materialstoensure thattheyare incompliance withthe project specificationandstandardrequirements.  Ensuringthatdimensionalrequirementhave been metincludingdimensional marking.  Responsible inthe inspection,evaluationandacceptance of on-goingandcompletedStructural, Tank, DuctingandPipingworks,bothinthe fabricationandinstallationasperthe approved Inspection & test plan.  Inspectionof all fabricatedparts,weldedpipes,steel plates,pressure vesselsetcasperthe approvedInspection&testplan  Checkingof consumablesusedinweldingtoensure compliance withspecification. Page 2 of 5
  • 3.  Ensure that qualifiedWPSandPQRessential variablesare implementedduringthe dailywelding activities.  Checkingof weldedjointpreparationbeforeweldingasperapprovedWPS.  Fit upclearance for the welding.Carriedvisual anddimensional inspections.  Checkingof complete weldmentagainstrequirementof drawingandjobspecification.  Verificationof repairworkandrepairweldtest.  Monitor welderperformance andtoensure thattheyperformedwiththe limitsof their  Qualifications.  Withdifferent3rdpartiesata time tocomplete the workswithinschedule.  Witnessingandconductingthe inspectionof Magneticparticle,Dye PenetrantTestingmethods accordingto differentcodesandstandards  Inspectionof API650 tanksroundness,plumpness,peakingandbandingetc.  Liaise withNDTthird partyto conduct the radiographictestingasperprojectRT locationmap.  Witnessingthe Hydrotest,Pneumatictest,VacuumBox test,Dieseltestetc.  Insure the qualityof hydrotestwatermeetsthe projectspecificationrequirements.  Executesthe specificinspectionsonmaterials,equipmentandConstruction/installationactivitieson site.  Studyof Specifications&Applicable codes&standards. ALZAMIL HEAVY INDUSTRIES SAUDI ARABIA Duration: From August 2006 to 25 July, 2014 Designation: QC Inspector. Responsibilities:  Inspection&QualityControl activitiesforpressure vessel,heatexchanger,piping&structural work.  Material Identification,clearance forfitup,fitup& dimensionalcheck  Visual inspectionof weldingjoints,InspectionmonitoringasperITP.  Inspectionof structuresforalignment,welding,torquing  RT filminterpretation,DPT,MPT& UT witness  WelderQualificationTest&WelderPerformance Monitoring  Witness for Thickness Measurement, Hardness Measurement, Hydro testing, Holiday Test, Vacuum Test,etc.  Final documentationpreparation&submission. Major Project Handled for Major Clients.  Saudi Aramco  DOW CHEMICALS  TechnipItaly  Samsung  Daelim  WorleyParsons  SK engineering  YERP  Samref  SPXDollinger  Rotary  Storp  sadara  FLUOR  JACOBS  SAIPM Page 3 of 5
  • 4. Project’s Equipment Handled with Al Zamil Heavy Industries LTD . Worleyparsons / Samref.  HydrocarbonDrain CollectionDrum(ASMESECVIIIDIV 1)  YanpetPsa KoDrum (ASME SEC VIIIDIV 1) Fluor / Sadara.  EmergencyContainmentLETHALSERVICE(ASME SEC VIIIDIV 1) (U stamped). SterlingDearater Company / Sadara.  HeaterDrum (ASME SEC VIIIDIV 1) (U stamped). SK engineering/Saudi Aramco.  CPIEqualizationTank Saipem/Saudi Aramco.  Flare Ko Drum(ASME SEC VIIIDIV 1) (U stamped).  Meg Storage Drum (ASME SEC VIIIDIV 1) (U stamped). Daelim/Sadara.  Debutanizer(MFC) (ASMESECVIIIDIV 1) (U stamped).  PrimaryDemethanizer(ASMESECVIIIDIV 1) (U stamped).  CatalystPreparationDrum(TDI) (ASMESEC VIIIDIV 1) (U stamped).  Vertical FlashTank(ASMESEC VIIIDIV 1) (U stamped).  DehydrationColumn(TDI) (ASMESECVIIIDIV 1) (U stamped). SKEC/ Aramco.  NitrogenBufferDrum(ASMESEC VIIIDIV 1) (U stamped). JACOBS/sadar.  2ND Stage SuctionDrum (ASME SEC VIIIDIV 1) (U stamped).  3RD Stage SuctionDrum (ASMESEC VIIIDIV 1) (U stamped).  98% SulphuricAcidVessel (ASMESEC VIIIDIV 1) (U stamped). SPX/Samsung/Aramco.  CarbonBed DustFiltersForLiquid.(ASMESEC VIIIDIV 1) (U stamped).  FeedGas FilterSeparator.(ASMESECVIIIDIV 1) (U stamped). SPX/SKEC/Aramco.  AGR SolventCarbonFilter.(ASMESEC VIIIDIV 2) (U stamped). Techinp/KJO (Alkhafji JointOperations).  InstrumentAirReceiver.(ASMESECVIIIDIV 1) (U stamped). PetroRabiegh.  1ST Stage Ejector.  2 NDStage Ejector. DDFC (PVT) LTD; Lahore, Pakistan; (Feb,2006 to Aug,2006) WorkedwithDDFC. AttheirprojectspipingBoiler&cementplant as“Fabricationsupervisor” Heavy Mechanical Company; (Jan,2003 to Feb,2006) Taxila,Dist.Rawalpindi Pakistan: Worked with HMC Company as a “Fabrication supervisor” and erection of water tube boiler pressure vessel. Descon Engineering Company; (Feb,2000 to Jan 2003) Multan,Road, Lahore,Pakistan; Page 4 of 5
  • 5. Worked with Descon Engineering Company at their site fabrication shop for fabrication and erection of storage tankswatertube boilerasa “Fabricationsupervisor” Professional Qualifications:  DiplomainMechanical EngineeringinPakistanInstitute of Technical Skills Rawalpindi Pakistan.  DiplomainQUALITY TESTER Institute of ModernTechnology,Islamabad  CertifiedforDraftsman(mechanical engineer) PakGermanTechnical Traininginstitute kasurPunjab, Pakistan. Technical Certification  CertifiedWeldingInspector,CSWIP 3.1 Level II Cert,No.83894 (29 Dec,2018)  CertifiedASNT(VT) Level 2 Cert,No. 08-1014-VT  CertifiedASNT(RPLT) Level 2 Cert,No. 08-1214-RPLT  CertifiedASNT(PT) Level 2 Cert, No. 08-1014-PT  CertifiedASNT(MT) Level 2 Cert,No. 08-1014-MT  CertifiedASNT(UDTM) Level 2 Cert,No. 08-1114-UDTM Computer Skill:  MS. Office(Excel,Word,E-mails)  Internetbrowsing.  Production/QC relateddocumentation.  InternetandWindowsbasedapplications Personal Information: Father’sname RamzanAli Anjum Gender Male Date of birth Jan 02, 1979 Marital Status Married Language English,Urdu PassportNo. AV1794902 Expiry(19 June 2025) License KSA Nationality Pakistani Religion Islam PermanentAddress Basti KhadimAbadKhara Road KasurPunjab Pakistan Page 5 of 5
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